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The aim of this work was to study the effect of La(NO

)

on the corrosion behavior of sol-gel coating prepared by hydrolysis of 3-glycidoxypropyl)methyldiethoxysilane and 3-aminopropyltriethoxysilane. Generally, galvanized steel is subjected to a hexavalent chromium passivation treatment. Hexavalent chromium passivation is not an environment friendly product and researchers are looking for a suitable alternative for chromium passivation treatment. Some of the potential alternatives are silicate conversion coating or the use of silane-based coatings. In this context, sol-gel coating was investigated as a potential replacement for hazardous hexavalent chromium passivation treatment.

The sol-gel film was deposited on galvanized steel sheet by the dip coating method. The molecular vibration and chemical properties of sol-gel solution and coated films were obtained by infrared spectroscopy. Images from a scanning electron microscope were obtained to characterize the morphology of the film. The corrosion resistance of the coated samples was evaluated by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curves and salt spray tests.

The results indicated that La(NO

)

-doped coatings were more resistance to corrosion than undoped coating. The coating doped with 0.5 per cent La(NO

)

offered improved corrosion protection due to the inhibitive action of the La3+ ion.

This result can provide a reference for the development of chromium-free passivation for galvanized sheeting.

This paper aims to investigate the potential of sol-gel coating as replacement for hazardous hexavalent chrome passivation treatment for galvanised iron (GI) sheet. Generally, corrosion resistance properties of the GI sheet are increased by hexavalent chrome passivation treatment. But hexavalent chrome is hazardous and not environment friendly.

The aim of this study was to understand the effect of nano zinc oxide (ZnO) on corrosion behaviour of sol-gel coating prepared by hydrolysis of the 3-(Glycidoxy propyl) methyl diethoxy silane (GPTMS) and tetra-ethyl-orthosilicate (TEOS). The morphology of the film was characterised by a scanning electron microscope (SEM). The corrosion resistance of the coated samples was evaluated by electrochemical impedance spectroscopy (EIS), potentiodynamic polarisation curve and salt spray test.

From a different corrosion resistance study, it has been observed that sol-gel coating doped with 1 per cent nano ZnO rendered maximum corrosion protection. Beyond 1 per cent of nano ZnO, corrosion resistance property of coated galvanised steel sheet decreased drastically which may be due to agglomeration of nano ZnO and high water permeability of coated galvanised steel sheet.

The anti-corrosive property of the coating can be tested by means of atmospheric exposure which produces a real-time evaluation of the anti-corrosive nature of the coating under natural conditions rather than using an accelerated laboratory test.

It may be useful for other metal industry like aluminium. The work can be used as a guiding chemistry for development of chrome-free passivation for aluminium.

It has the potential to replace hexavalent chrome passivation.

The use of nano ZnO in sol-gel polymer matrix for the development of corrosion resistant chrome-free polymer coating for galvanised steel sheet and its corrosion resistance study (EIS curve fitting, capacitance value and water permeability) is a novel approach in this research.